Turn Off Power to Pump
Flip the breaker on the pump cabinet to 'OFF'.
Install Battery
Install Battery into Pump Station
Make sure orientation is correct. '-' to '-' and '+' to '+'
Battery is difficult to insert. Make sure you hear a click and the battery is flush with holder.
Check Cellular Connectivity
Connect M12 patch cable to Pump Buddy.
Connect M12 patch cable to Pump Station.
Modem flashes green when searching for cellular signal.
Modem flashes blue when connected to cell network.
Check signal strength. If signal strength is over 100 RSSI you need to install a directional antenna.
Install Pressure Transducers
Identify ports for installing pressure transducers.
Pre-filter location
Post-filter location
Rules for Install
- Pressure transducer must be oriented vertically. Horizontal sensors can freeze and stop working.
- Sensor cable must be terminated in junction box. Do not extend cable. Cable is 6.5' (2m) long. Junction box must be located near enough to sensor for cable to reach.
- Use teflon tape on all thread.
Check thread size and install appropriate reducer.
Once sensor is tight tighten an addition quarter turn.
Example 1
Example 2
Flow Meter
The flow meter input accepts a pulse output from most flow meters such as McCrometer or Seametrics. Refer to your flow meter user manual to confirm pulse output capability.
Wiring
(1) Connect the ‘Pulse +’ wire from your flow meter to the ‘Pulse +’ terminal on the ST140.
(2) Connect the ‘Pulse -’ wire from your flow meter to the ‘Pulse -’ on the ST140.
Calibration
The default calibration for the Altrac is 100 gallons per pulse. Most flow meters do not emit a pulse by default. You will need to check your flow meter settings to determine the gallons per pulse value. Some flowmeters require a magnet to adjust settings.
If you need to use a pulse value that is not 100 gallons per pulse, adjust the calibration through the Altrac web app sensor adjustment page.
Pulse Frequency
The ideal pulse frequency is not more than 1 pulse per second and not less than 1 pulse per 2 minutes while water is flowing
Maximum Pulse Frequency: 50 pulses per second
Minimum Pulse Frequency: If your pulse signal is infrequent (1 pulse per 10 minutes), the flow rate will not be accurate.
Accuracy
Pulse Output: ±5% of total pulses sent by the flow meter. Flowmeter errors not included.
Dig Trench for Conduit
Rules
- Trench to a depth of 6-8 inches.
- All PVC must be glued to seal the pvc.
- Flex conduit cannot be buried underground.
Install Junction Box for Sensors
Rules
- All wire terminations must occur in a junction box.
| Junction Box Contact Position | Color | Altrac Station Terminal |
| 1 | White | Analog Sensor 1 - Power |
| 2 | Green | Analog Sensor 1 - GND |
| 3 | Purple | Analog Sensor 2 - Power |
| 4 | Yellow | Analog Sensor 2 - GND |
| 5 | Red | Analog Sensor 3 (Relay Feedback 1) - Power |
| 6 | Black | Analog Sensor 3 (Relay Feedback 1) - GND |
| 7 | Orange | Analog Sensor 4 (Relay Feedback 2) - Power |
| 8 | Grey | Analog Sensor 4 (Relay Feedback 2) - GND |
| 9 | Blue | Flow Meter - Positive |
| 10 | Brown | Flow Meter - Negative |
| 11 | Drain Wire | Digital Input 1 - GND |
To attach wires use lever nuts.
Install Pump Station
Rules
- Pump station must be mounted at ~5' so an irrigation can easily push the button on the front of the pump station.
In order to attach the conduit, drill a hole in the bottom of the pump station.
Install the flex conduit coupler and flex tubing.
Run the appropriate wire and attach wires according to this table:
| Input | Contact | Color |
| Analog Sensor 1 | Power | White |
| Analog Sensor 1 | GND | Green |
| Analog Sensor 2 | Power | Purple |
| Analog Sensor 2 | GND | Yellow |
| Analog Sensor 3 (Relay Feedback 1) | Power | Red |
| Analog Sensor 3 (Relay Feedback 1) | GND | Black |
| Analog Sensor 4 (Relay Feedback 2) | Power | Orange |
| Analog Sensor 4 (Relay Feedback 2) | GND | Grey |
| Flow Meter | Positive | Blue |
| Flow Meter | Negative | Brown |
| Digital Input 1 | GND | Drain Wire |
*Cap any unused wires so they don't touch the board and cause an electrical short.
Mount Pump Station
Mount the Altrac Pump Station to a pole or flat surface using the included brackets and appropriate screws.
Rules
- The station must be mounted between 4-6' (1.5-2m) so that the button on the front of the device is accessible the operator.
Turn Pump ON
Rules:
- Leave the HOA switch in Manual until you are ready to test.
Testing Procedure
Installation Testing Procedure (Field Services)
Dimensions and Components
Components
A: Waterresistent Vent
B: Plug on .6” hole, PG9 Cable Gland
C: Accessory Port, 6-Pin, APT
Additional Components Shipped but Not Installed on Enclosure
PG13.5 Cable Gland (1)
PG9 Cable Gland (2)
Wall Mounting Brackets (4)
M5 x 10mm Lg. Truss Hd. Machine Screws (4)
Power Supply
We recommend powering the ST140 with a 15VDC power source. The Altrac provided option is described below.
Pump Station (ST140) Specifications:
Power Supply Voltage: 12-15VDC
Power Consumption: 2A peak usage
Installation:
Wire the power supply conductors to the terminals in the ‘Power’ section.
Backup Battery
The ST140 includes a backup battery designed to power the device for up to 3 hours during a power outage. This battery will not allow the pump to continue operating, but it does allow the ST140 to notify the user when their pump has lost power. The battery is not required for operation.
Specifications:
Altrac Part Number: PW200
Battery Type: Lithium Ion Cell
Battery Size: 18650
Continuous Discharge Rating: >= 3A
Nominal Voltage: 3.6v
Nominal Capacity: >= 2000mAh
Rechargeable: Yes
Installation:
During setup you must remove the plastic strip protecting the battery terminal of the button.
Removal:
To remove the battery, pull on the ribbon behind the battery.
Relays
The ST140 has 2 onboard relays for controlling a primary and secondary pump. The relays are controlled independently through the Altrac web app or physically through the ‘test switches’ on the PCB.
Relay Specifications
Contact Ratings: 6A, 250VAC, 85°C, Cycles: 30x10^3
Approvals: VDE Cert. No. 40023970, UL E214025, CQC 12002066685
Wiring
NC: Normally Closed
COM: Common
NO: Normally Open
Operation
The relays have a 60-second timeout between cycles to protect against damage to equipment
Relays Testing
To test the relay functionality without access to the Altrac web app, you can open the enclosure and check the relay status LEDs or physically switch the relays ON/OFF. When not testing, the relay switch should be in the left ‘OFF’ position.
Analog Sensors
There are two analog sensors inputs on the ST140 Pump Station. These inputs are commonly used to monitor pressure sensors such as transducers (PSI reading) or switches (ON/OFF).
The analog inputs by default are setup for pressure transducers with the following characteristics.
Power: VIN @ 30mA
Current Range: 4-20mA
PSI Range of Transducer: 0-100PSI
Pressure Transducer (SN210): 4-20mA Output
Wiring
POWER: RED, V+
INPUT: Black, Output
GND: Shield Drain Wire
Pressure Switch (24VDC Max)
Wiring
POWER: RED, V+
INPUT: Black, Output
GND: Shield Drain Wire (when applicable)
Analog Sensor Adjustment
If you need to adjust the default settings for the Analog Sensors, you must do so through the web app.
Webapp Navigation:
Navigate to the ST140 device in question. Click on the gear icon in the top right corner of the device page to access the settings page. Click on the appropriate sensor tile to change settings.
Digital Inputs
The digital inputs on the ST140 are used for monitoring switches and simple sensors.
Default Input Specifications for Digital Inputs:
DIN1: HOA Switch Auto Position - Pump 1
DIN2: HOA Switch Auto Position - Pump 2
DIN3: Not Defined
Power: VIN Pull Up
ON Threshold: Closed Contact (0V)
OFF Threshold: Open Contact (VIN)
Adjusting Digital Input Usage
No adjustment is necessary.
RS485/RS232
RS485/RS232 is an industrial digital communication protocol. It is frequently used for two or more devices to communicate and share information. The ST140 uses RS485/RS232 to communicate with various controllers such as VFDs and Soft Starts.
Wiring
(1) Connect the ‘RS485 A’ input on the controller to RS485 ‘A’ terminal on the ST140.
(2) Connect the ‘RS485 B’ input on the controller to RS485 ‘B’ terminal on the ST140.
(3) Connect the ‘GND’ input on the controller to ‘GND’ terminal on the ST140.
Communication Settings
(1) You will need to update settings on your controller to enable RS485 communication.
(2) Contact Altrac to learn more about which controllers are supported.
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